KTM Owners Forum banner

250 vs 300 EXC cylinder head

1 reading
781 views 24 replies 7 participants last post by  AstronautNinja  
#1 ·
Does anybody happen to know whether the PCD of the cylinder head bolts on a 250 head are the same as the 300 EXC head for the 2007 to 2013 heads. I know that the part numbers differ because the head volumes are different. I'm not planning to just bolt a 250 head on my 300. I had a 300 head that I machined out in order to use head inserts, the other day I machined up another insert but I forgot one machining operation on the insert, as a result I cracked the head. :-(
 
  • Sad
Reactions: Ship
#2 ·
I was intriqued by this as l dont know the answer - a quick google revealed nothing apart from someone on TT asking about converting a 250 to a 300 and the comment back was that a 300 top end will fit on a 250 motor ..... hardly conclusive, but confirms the PCD is shared.
 
#3 ·
Hi Ship, thanks for your reply, unfortunately the fact that you can swap between the 250 and 300 cylinders just means that the crankcase bolt pattern is the same, not the cylinder head bolt pattern is the same.
 
  • Like
Reactions: Ship
#5 · (Edited)
I'll post up when I know, I guess if anyone has a 250 head kicking about I'd be grateful if you could measure the distance from the centre of one of the head bolt holes to the head bolt hole opposite, also if you could measure the overall diameter of the head that would be great!

On my 300 head the bolt hole centres are 95mm apart, the head is 105mm in diameter. (2007-2013 head)
 
  • Like
Reactions: Ship
#6 ·
My guess is that the difference will be how much material is removed from either head rather than different bolt patterns etc. It’d be much to expensive for KTM to have developed two cylinders and two heads specific to each cc model. My guess is just the bore changes along with head volumes but everything else is just the same.
 
#8 · (Edited)
YES!

That is exactly what I need, a knackered head that I can machine so that it will work with head inserts. Please PM me if you have a head so that we can work out a deal.

Cheers for taking the time to post up on this thread. :)
 
#20 ·
Thanks for the offer of measuring the head but the TPI head is a different design compared to the older heads so its probably not worth the bother, thanks again though!
 
  • Like
Reactions: TQKTM
#24 ·
Yeah that's just what I need! Thanks so much for digging it out. I'll collect it from you if that's OK, I don't live all that far from you and I'll bung you some money for the head. Please PM me with your address and a time an date that suits you.
:):):):):)