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400 exc popping and banging on deceleration

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8.8K views 39 replies 11 participants last post by  Lark09  
#1 ·
As above my 400 exc is popping and banging on deceleration. I’ve checked the header to cylinder interface and it all looks good, could the header to silencer joint be the issue? That assumes my assumption of air leak is correct.
The only thing I’ve done to the bike is clean and rebuild the carb and she’s running lovely apart from this popping and banging. I also did the O ring mod on the accelerator pump which has eliminated the bottom end bog.

Any suggestions
 
#35 ·
Miner
I wasn’t suggesting fitting an o ring to the header but the silencer joint. At the mid point of the exhaust system.
Anyhow I’m convinced that it won’t work.
All these things will be dealt with next week when I Rtn.
I will post the progress in due course.
Thanks for all the tips

Lark09
 
#37 ·
Ok sealed the exhaust joints with JB red silicone and the popping and banging has gone.
Re cleaned the carb and added a stiffer o ring on the ac pump cam and fuel screw out to 2 turns, no bogging off the bottom now.
The plug is a bit sooty and black so I think it’s a bit rich. I guess I need to drop a main jet size or would the needle deal with it?

Thanks for the advice

Lark09
 
#39 ·
The plug is how it was before I did anything so I’ll try weakening the fuel screw. I could ride it harder but my mates reckon I should slow down a bit at my age, cheeky bastards!

I do use filter oil but I would say not excessively so.

She seems to be running just fine, I’ll put a new plug in and go out for a good ride later then have another look and see what we have.

Thanks for the help, it’s appreciated.

Lark09
 
#40 ·
Well took the old girl out for a good blast today and she’s running lovely. No popping or banging on deceleration, no bogging and most definitely a bit more responsive.
I fitted a new clean plug and removed after a 1.5 hr ride it looks a little bit rich looking too me but I’m not going to touch it as she’s running so well.

Thanks for all your help, thread closed I think.

Cheers Lark09